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直線導(dǎo)軌潤滑劑的區(qū)別

來源:http://www.306135.com/ 日期:2020-11-09 發(fā)布人:

1、直線導(dǎo)軌油的主要特點是強粘結(jié)性、耐水性和極壓抗力。導(dǎo)軌載荷一般為10~100KPa,精密機床約為30KPa,中等載荷為350KPa,載荷大于1KPa。導(dǎo)油的作用是保護導(dǎo)軌和滑塊,使套圈不磨損,使導(dǎo)軌的精度長期得到更好的保護。

1. The main characteristics of linear guide oil are strong adhesion, water resistance and extreme pressure resistance. The guide rail load is generally 10-100kpa, the precision machine tool is about 30KPa, the medium load is 350kPa, and the maximum load is more than 1kPa. The function of oil guide is to protect the guide rail and slide block, so that the ring will not be worn, so that the accuracy of the guide rail can be best protected for a long time.
2、有時在直線導(dǎo)軌上會有水接觸,如車床、加工等,經(jīng)常會有水濺到直線導(dǎo)軌上。如果導(dǎo)軌油的水分離性能不好,它將被水分解。油滴進入切削液會造成切削液污染,因此導(dǎo)軌的水分離性能非常重要。一些精密機床由于使用方便,與導(dǎo)軌和液壓系統(tǒng)共用一種油,這就需要專用的雙用油作為液壓導(dǎo)軌。否則,如果只使用液壓油,由于耐磨性差,導(dǎo)軌會被水磨損或沖走;如果只使用導(dǎo)軌油,液壓系統(tǒng)可能有更多的淤泥和更少的壓力。液壓導(dǎo)軌油既有優(yōu)點,又可使用兩部分。但在液壓系統(tǒng)中,其效果不如液壓油,也不如專用軌道油,但對輕載小型機床無害。
2. Sometimes there will be water contact on the linear guide rail, such as lathe, machining center, etc., and water often splashes on the linear guide rail. If the water separation performance of rail oil is not good, it will be decomposed by water. Oil droplets entering the cutting fluid will pollute the cutting fluid, so the water separation performance of the guide rail is very important. Some precision machine tools share one kind of oil with the guide rail and hydraulic system because of its convenient use, which requires special dual oil as hydraulic guide. Otherwise, if only hydraulic oil is used, the guide rail will be worn or washed away by water due to poor wear resistance; if only guide oil is used, the hydraulic system may have more sludge and less pressure. Hydraulic guide oil has advantages and can be used in two parts. However, in the hydraulic system, its effect is not as good as that of hydraulic oil and special rail oil, but it is harmless to light load small machine tools.

3、一些粗糙的機器有大的導(dǎo)軌,簡單的結(jié)構(gòu)和在直線導(dǎo)軌中的凹坑。它們的設(shè)計是用油脂潤滑的,而且大部分都是用油脂涂抹在手上。要求所有潤滑脂為EP極壓型,否則,擠壓后,導(dǎo)軌上的殘余潤滑脂不能承受重載。進口機械的軌道潤滑大多采用集中供油方式,即將軌道油或極壓潤滑脂安裝在透明容器內(nèi),機械自動供油。無論使用哪種油,導(dǎo)軌中使用的潤滑脂都是不可回收的,大多數(shù)導(dǎo)軌暴露在外,不能回收利用。
3. Some rough machines have large guides, simple construction and pits in straight rails. They are designed to be greased, and most of them are greased on the hands. All grease is required to be EP extreme pressure type, otherwise, the residual grease on the guide rail can not bear heavy load after extrusion. The rail lubrication of imported machinery mostly adopts centralized oil supply mode, that is, the rail oil or extreme pressure grease is installed in a transparent container, and the machinery supplies oil automatically. No matter what kind of oil is used, the grease used in the guide rail is not recyclable. Most of the guide rails are exposed and cannot be recycled.
4、導(dǎo)軌潤滑粘度選擇:導(dǎo)引油粘度僅為32, 68, 150,220為四。與液壓系統(tǒng)共用的液壓導(dǎo)油只有一個規(guī)格32號,它適用于額定壓力低于7MPa。如果滑動臺的滑動速度小于10m/min,則滑動臺的載荷壓力小于70KPa,68如果滑動臺的滑動速度大于10m/min,則機械設(shè)備通常只使用32或68#。
4. Guide oil viscosity selection: guide oil viscosity is only 32, 68, 150, 220 is four. The hydraulic guide oil shared with the hydraulic system has only one Specification No. 32, which is suitable for rated pressure less than 7MPa. If the sliding speed of the sliding table is less than 10m / min, the load pressure of the sliding table is less than 70kpa. 68 If the sliding speed of the sliding table is greater than 10m / min, the mechanical equipment usually only uses 32 or 68 μ M.
5、滾珠絲杠、螺母的抗振和穩(wěn)定性抗振是指直線導(dǎo)軌在給定工況下承受強迫振動和沖擊的能力,而穩(wěn)定性是指自激振動的性能。
5. The anti vibration and stability anti vibration of ball screw and nut refers to the ability of linear guide bearing forced vibration and impact under given conditions, while stability refers to the performance of self-excited vibration.
6、導(dǎo)軌的剛度即導(dǎo)軌抵抗變形的能力。變形會影響零件的相對位置和導(dǎo)軌精度,這對精密機械和儀器尤其重要。導(dǎo)軌的變形包括導(dǎo)軌本體的變形和導(dǎo)軌的接觸變形,兩者都應(yīng)考慮。
6. The stiffness of the guide rail is the ability of the guide rail to resist deformation. Deformation will affect the relative position of parts and the precision of guide rail, which is particularly important for precision machinery and instruments. The deformation of guide rail includes the deformation of guide body and contact deformation of guide rail, both of which should be considered.
7、滾珠螺母結(jié)構(gòu)工藝性,滾珠螺母結(jié)構(gòu)工藝性是指加工導(dǎo)軌副(包括導(dǎo)軌副所在的部件)的難易程度。在滿足設(shè)計要求的前提下,必須使制造和維護盡可能方便和低成本。
7. Ball nut structure technology, ball nut structure technology refers to the difficulty of processing guide rail pair (including the parts of the guide pair). On the premise of meeting the design requirements, manufacturing and maintenance must be made as convenient and low-cost as possible.

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