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加工絲杠產生振動的原因有哪些?
來源:http://www.306135.com/ 日期:2021-10-15 發布人:
在裝配和調試過程中,機械的旋轉運動所產生的振動是不可避免的,機械產生振動會對機床的正常使用造成一定的危害,它使機床的工作性能降低,甚根本無法工作,還會造成某些零件的加速磨損、疲勞,降低機床的使用壽命。當出現一些不正常的振動時,就必須采取措施予以排除,以保證機床的安 全運行。在龍門加工中 心的裝配調試過程中,經常會碰到絲杠產生振動的現象,除了是系統電氣參數設置和選配不適當等因素外,還有一些是機械方面的原因,主要有以下幾個方面:
In the process of assembly and debugging, the vibration generated by the rotating movement of the machine is inevitable. The vibration generated by the machine will cause certain harm to the normal use of the machine tool. It will reduce the working performance of the machine tool, or even fail to work at all. It will also cause accelerated wear and fatigue of some parts and reduce the service life of the machine tool. When some abnormal vibration occurs, measures must be taken to eliminate it in order to ensure the safe operation of the machine tool. During the assembly and commissioning of gantry machining center, the vibration of lead screw is often encountered. In addition to the improper setting and selection of system electrical parameters, there are also some mechanical reasons, mainly in the following aspects:
一、絲杠安裝因素
1、 Lead screw installation factors
現龍門加工中 心包括數控機床的傳動絲杠都是滾珠絲杠,而且傳動精度較高,同時對我們裝配的安裝精度也有較高的要求。絲杠傳動結構主要由絲杠本身、絲杠螺母、絲杠座(也叫軸承座)、絲杠軸承、鎖緊螺母、聯軸器、伺服電機等組成。在安裝過程中,必 須保證絲杠軸心線與運動導軌基準面平行,如果安裝誤差較大時,拖板在運動過程中會使絲杠產生彎曲變形,絲杠旋轉受力不均勻,進而產生振動現象。
At present, the transmission screws of gantry machining center including CNC machine tools are ball screws, and the transmission accuracy is high. At the same time, it also has high requirements for the installation accuracy of our assembly. The lead screw transmission structure is mainly composed of lead screw itself, lead screw nut, lead screw seat (also known as bearing seat), lead screw bearing, lock nut, coupling, servo motor, etc. During installation, it must be ensured that the axis line of the lead screw is parallel to the datum plane of the moving guide rail. If the installation error is large, the carriage will bend and deform the lead screw during movement, and the rotation force of the lead screw is uneven, resulting in vibration.


二、絲杠螺母與拖板連接安裝因素
2、 Installation factors of connection between lead screw nut and carriage
在絲杠螺母與拖板連接的安裝過程中,有時會由于拖板端面加工原因,造成絲杠螺母上的螺絲孔與拖板結合面的安裝孔互相干涉,或者安裝面與基準(導軌)面不垂直,也就是安裝面與絲杠螺母結合面不平行,導致絲杠螺母緊固螺釘擰緊后迫使絲杠產生變形,發生振動現象。
During the installation of the connection between the lead screw nut and the carriage, sometimes the screw hole on the lead screw nut interferes with the installation hole on the joint surface of the carriage due to the processing of the end face of the carriage, or the installation surface is not perpendicular to the reference (guide rail) surface, that is, the installation surface is not parallel to the joint surface of the lead screw nut, resulting in the deformation of the lead screw after the fastening screw of the lead screw nut is tightened, Vibration occurs.
三、聯軸器的安裝因素
3、 Installation factors of coupling
電機帶動絲杠轉動是通過彈性聯軸器連接的,在這部分的安裝過程中,必 須保證絲杠端部的徑向跳動誤差符合設計要求,其次要保證電機安裝面與絲杠軸心線垂直,電機旋轉軸心線與絲杠軸心線重合,一般由設計要求定位孔保證。較后,均勻地用力矩扳手擰緊聯軸器上脹套壓蓋的緊固螺釘,如此三個條件未滿足,絲杠和聯軸器就會產生振動。
The rotation of the lead screw driven by the motor is connected through the elastic coupling. In the installation process of this part, firstly, it must ensure that the radial runout error at the end of the lead screw meets the design requirements. Secondly, it must ensure that the installation surface of the motor is perpendicular to the axis line of the lead screw, and the rotation axis line of the motor coincides with the axis line of the lead screw, which is generally guaranteed by the positioning hole required by the design. Later, tighten the fastening screws of the expansion sleeve gland on the coupling evenly with a torque wrench. If the three conditions are not met, the lead screw and coupling will vibrate.
四、絲杠軸向間隙的因素
4、 Factors affecting axial clearance of lead screw
在拖板運動過程中,如果絲杠的軸向間隙過大,也會產生振動現象,包括拖板爬行現象。這是因為數控軸本身帶有光柵尺,在光柵尺生效情況下,根據光柵信號的反饋,伺服電機會不斷正反旋轉糾正拖板位置,時快時慢,速度不均勻而產生振動。
During the movement of the carriage, if the axial clearance of the lead screw is too large, it will also produce vibration, including the crawling of the carriage. This is because the NC axis itself has a grating ruler. When the grating ruler takes effect, according to the feedback of the grating signal, the servo motor will continuously rotate forward and backward to correct the carriage position, which is fast and slow, and the speed is uneven, resulting in vibration.
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