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直線導軌在運行中發生抖動且溫度較高時怎么辦?
來源:http://www.306135.com/ 日期:2022-05-26 發布人:
直線導軌在運行中,發生抖動,且溫度較高。這種現象通常出現在臺面頂桿電機,通過我們的斷電檢查來判斷是否是滑塊導軌的原因
The linear guide rail vibrates during operation and the temperature is high. This phenomenon usually occurs in the table top rod motor. We can judge whether it is the cause of the slide guide rail through our power-off inspection
直線導軌剛啟動的時候就報警,或是運行一會就報警,復位后運行一會又報警。在設備參數的正常情況下,這種情況說明直線導軌的滑塊或導軌已經磨損,需要及時停機檢查。
When the linear guide rail is started, it will give an alarm, or it will give an alarm after running for a while, and it will give an alarm after running for a while after resetting. Under normal conditions of equipment parameters, this indicates that the sliding block or guide rail of the linear guide rail has been worn and needs to be shut down in time for inspection.
設備在停止的時候或維修的時候判斷新滑塊上入導軌時,要按著滑塊左右滑行。直新滑塊在導軌上順利輕松無阻力。安裝、恢復運行,滑塊安裝到直線導軌上后,將滑塊的位置移成和導軌轉子上的滑塊槽位置,然后在導軌上平鋪2層抹布,厚度和滑塊高度差不多,然后將電機的轉子輕輕對準滑塊慢慢落下,直全部落下!
When the equipment is stopped or repaired, when judging that the new slide block is put into the guide rail, slide left and right according to the slide block. Until the new slider is smoothly and easily on the guide rail without resistance. Install and resume operation. After the sliding block is installed on the linear guide rail, move the position of the sliding block to the position of the sliding block slot on the guide rail rotor, and then lay 2 layers of rags on the guide rail with a thickness similar to the height of the sliding block, and then gently align the rotor of the motor with the sliding block and slowly fall down until all of them fall down!


機床直線導軌空隙修補,壓力板壓力板用來調理輔佐直線導軌之間的空隙,并接受傾覆力矩。其結構是經過磨削或刮削外表來調理空隙。壓板的外表用空槽離隔。當空隙較大時,它會磨損或刮掉外表。假如空隙太小,它會磨損或刮掉外表。該辦法結構簡略,運用廣泛,但難以調理。適用于調整不頻頻、直線導軌耐磨性好或空隙對精度影響小的場合。
Repair the gap of the linear guide rail of the machine tool. The pressure plate is used to adjust the gap between the auxiliary linear guide rails and accept the overturning torque. Its structure is to adjust the gap by grinding or scraping the surface. The surface of the pressing plate is separated by an empty groove. When the gap is large, it will wear or scratch the surface. If the gap is too small, it will wear or scratch the surface. This method is simple in structure and widely used, but it is difficult to regulate. It is suitable for the occasions where the adjustment is not frequent, the wear resistance of the linear guide rail is good, or the clearance has little impact on the accuracy.
空隙也能夠經過改動壓板和接合面之間的墊片的厚度來調理。墊片是由許多薄銅片堆疊在一起焊接。這種辦法比刮板或磨板更便利,但調整遭到墊片厚度的約束,降低了接頭的觸摸剛度。怎樣修補直線導軌的小問題?
The gap can also be adjusted by changing the thickness of the gasket between the pressing plate and the joint surface. The gasket is welded by stacking many copper sheets together. This method is more convenient than the scraper or grinding plate, but the adjustment is constrained by the thickness of the gasket, which reduces the touch stiffness of the joint. How to repair the small problem of linear guide rail?
在機床運用過程中,只要用刮刀或磨石修補機床導軌,導軌的細小磨損和磨損就可能持續運轉。在修補過程中,要注意三大問題,避免損壞機床導軌,導致機床的正常運用。首要,有必要考慮修補工藝是否對導軌的精度和機械功能有影響。假如遭到溫度的影響,會引起導軌的變形,改動導軌的機械強度和外表硬度等。
During the operation of the machine tool, as long as the guide rail of the machine tool is repaired with a scraper or grindstone, the small wear and tear of the guide rail may continue to run. During the repair process, pay attention to three major problems to avoid damaging the machine tool guide rail and causing the normal operation of the machine tool. First of all, it is necessary to consider whether the repair process has an impact on the accuracy and mechanical function of the guide rail. If it is affected by temperature, it will cause the deformation of the guide rail and change the mechanical strength and external hardness of the guide rail.
其次,考慮修補工藝對導軌資料的適應性。例如,導軌的鑄鐵資料一般不運用鑄鐵堆焊。因為鑄鐵的焊接性差,發生裂紋、氣孔等缺點,不適合加工。考慮修補層自身的機械強度和導軌的實踐工作環境。關于不同標準、不同功能、不同運用環境的機床,在修補中應挑選適宜的焊接、粘接資料、的修補辦法和新工藝。
Secondly, the adaptability of the repair process to the guideway data is considered. For example, cast iron surfacing is generally not used for cast iron materials of guide rail. Cast iron is not suitable for processing because of its poor weldability, cracks, pores and other defects. Consider the mechanical strength of the repair layer itself and the practical working environment of the guide rail. For machine tools with different standards, different functions and different application environments, appropriate welding and bonding materials, advanced repair methods and new processes should be selected during repair.
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