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同步帶導軌模組與滾珠絲杠導軌的優勢及局限性
來源:http://www.306135.com/ 日期:2022-11-25 發布人:
機械自動化系統面臨的挑戰是成功地將旋轉運動從電機或機械電機轉換成有用的線性運動形式。在這方面的一個突破,傳送帶系統代表了在生產環境中使用的旋轉到線性運動的轉換。這些系統能夠以比以前使用機械力更有用的方式運輸各種原材料和工件,在非常有用的生產環境中使用。
The challenge for mechanical automation systems is to successfully transform rotary motion from a motor or mechanical motor into a useful linear motion form. A breakthrough in this area, the conveyor belt system represents the conversion of rotation to linear motion used in production environments. These systems can transport various raw materials and workpieces in a more useful way than before using mechanical force, and can be used in a very useful production environment.
今天,在旋轉運動轉換領域的重要工程工作已經產生了各種各樣的線性機械執行器,這些執行器對廣泛的自動化應用非常有用。挑戰在于為所需的功能選擇合適的執行器,無論它是意味著原材料在制造環境中的移動,或更的運動系統的構造,旨在將模具移動到精確的位置。
Today, important engineering work in the field of rotary motion conversion has produced a variety of linear mechanical actuators, which are very useful for a wide range of advanced automation applications. The challenge is to select the appropriate actuator for the required function, whether it means the movement of raw materials in the manufacturing environment or the construction of more advanced motion systems, aimed at moving the mold to a precise position.
為了選擇合適的線性機械執行機構,需要考慮一些重要的考慮因素,如所需的負載能力或推力以及必要的行程距離。雖然這些是主要考慮因素,但其他因素,如維護負擔,無疑起著重要作用。同樣重要的角色。
In order to select a suitable linear mechanical actuator, some important considerations need to be considered, such as the required load capacity or thrust and the necessary travel distance. Although these are the main considerations, other factors, such as the maintenance burden, undoubtedly play an important role. An equally important role.
兩種廣泛使用的機械化線性執行器因其驅動機制而有所不同-皮帶驅動和滾珠絲杠驅動執行器。這兩種類型在類似的應用中都被采用,但兩種類型在功能上有顯著差異。每種類型都具有獨特的強度和重要限制,在選擇執行機構時需要仔細考慮這些限制。
The two widely used mechanized linear actuators differ depending on their driving mechanisms - belt driven and ball screw driven. Both types are used in similar applications, but there are significant differences in functions between the two types. Each type has unique strengths and important limitations that need to be carefully considered when selecting an actuator.
同步帶模組導軌:帶傳動執行機構的工作原理與輸送帶系統相同。帶傳動通過連接在兩個環形滑輪之間的正時皮帶將旋轉運動轉換為線性運動。正時皮帶通常由纖維增強彈性材料制成。奧默,但許多其他的皮帶材料可用于更苛刻的應用。皮帶包含與轉子皮帶輪連接的齒,以有用地傳遞扭矩和防止打滑。皮帶傳動被封閉在鋁體內,而滑塊位于頂部,驅動軸接口通常垂直于執行機構的側面。
Synchronous belt module guide rail: the working principle of the belt drive actuator is the same as that of the conveyor belt system. The belt drive converts rotary motion into linear motion through a timing belt connected between two circular pulleys. The timing belt is usually made of fiber reinforced elastic material. Omer, but many other belt materials can be used for more demanding applications. The belt contains teeth connected to the rotor pulley to effectively transmit torque and prevent slipping. The belt drive is enclosed in aluminum, while the slider is at the top, and the drive shaft interface is usually perpendicular to the side of the actuator.
滾珠絲杠驅動執行機構:滾珠絲杠驅動執行機構背后的基本原理實質上是對絲杠驅動系統的改進。滾珠絲杠驅動執行機構中,滾珠絲杠的旋轉驅動滾珠螺母/安裝支架,因為接口是螺柱和滾珠絲杠之間基本上是一個滾珠軸承系統,螺母中的硬化鋼球沿著螺柱的滾道滾動。與皮帶驅動執行機構類似,滾珠絲杠驅動執行機構的驅動部件封閉在鋁體內,而機架在頂部移動。與皮帶驅動執行器不同,驅動軸接口與滾珠絲杠對齊,位于執行器末端。
Ball screw drive actuator: The basic principle behind the ball screw drive actuator is essentially the improvement of the lead screw drive system. In the ball screw drive actuator, the rotation of the ball screw drives the ball nut/mounting bracket. Because the interface between the stud and the ball screw is basically a ball bearing system, the hardened steel ball in the nut rolls along the raceway of the stud. Similar to the belt driven actuator, the drive part of the ball screw driven actuator is enclosed in the aluminum body, while the rack moves at the top. Unlike belt drive actuators, the drive shaft interface is aligned with the ball screw at the end of the actuator.
各自的優勢和局限性:


Advantages and limitations:
對于需要長行程的應用,通常皮帶驅動模組導軌機構,這比使用類似長度的滾珠絲杠驅動執行機構更具成本效益。MJUNIT邁捷關鍵運動部件,從而減少勞動密集型維護。盡管如此,為了確保扭矩的正確傳遞,皮帶的適當張力關重要,通常需要在定期維護期間重新張緊皮帶。
For applications requiring long stroke, it is usually more cost-effective to drive the guide mechanism of the module with a belt than to drive the actuator with a ball screw of similar length. MJUNIT takes advantage of key moving parts to reduce labor-intensive maintenance. However, in order to ensure the correct transmission of torque, the proper tension of the belt is essential and it is usually necessary to re tension the belt during regular maintenance.
或者,滾珠絲杠裝置與滾動滾珠軸承系統非常相似,因此能夠承載更高的負載并獲得更高的推力。因此,滾珠絲杠驅動執行機構在可能需要定位大型、重型負載的應用中是理想的。達到高精度。根據具體的執行機構設計,可能需要定期潤滑滾珠絲杠。
Or, the ball screw device is very similar to the rolling ball bearing system, so it can carry higher loads and obtain higher thrust. Therefore, ball screw driven actuators are ideal for applications where large, heavy loads may need to be located. Achieve high accuracy. Depending on the specific actuator design, it may be necessary to lubricate the ball screw regularly.
滾珠絲杠
Ball screw
兩種執行器類型之間的進一步比較揭示了皮帶驅動執行器的其他缺點,盡管其簡單。對于更高的負載/推力需求,需要更厚的皮帶。皮帶也容易受到沖擊負載的影響,盡管這一問題可能是通過對皮帶材料的精心選擇,在一定程度上減輕了皮帶的彈性,增加了強度。另外,由于皮帶容易伸長,滾珠絲杠執行機構的定位精度往往優于皮帶驅動執行機構。正因為如此,滾珠絲杠驅動執行機構更適合于在長時間內要求高可靠性和重復性的應用。滾珠絲杠驅動執行機構是高加速度和高推力要求的選擇,因為在這種重復要求下,皮帶傳動皮帶輪很容易在轉子處滑動。
A further comparison between the two actuator types reveals other disadvantages of belt driven actuators, despite their simplicity. For higher load/thrust demands, thicker belts are required. The belt is also vulnerable to impact load, although this problem may be due to careful selection of belt materials, which to some extent reduces the elasticity of the belt and increases the strength. In addition, because the belt is easy to stretch, the positioning accuracy of the ball screw actuator is often better than that of the belt driven actuator. Because of this, the ball screw driven actuator is more suitable for applications requiring high reliability and repeatability for a long time. The ball screw drive actuator is the choice for high acceleration and high thrust requirements, because under such repeated requirements, the belt drive pulley is easy to slide at the rotor.
綜上所述,滾珠絲杠驅動執行機構在需要高負載和/或推力以及高精度定位的應用中是更好的選擇。然而,由于其簡單,對于負載較低的應用,尤其是需要更高速度的應用,皮帶驅動執行機構仍然是更好的選擇。對于長行程應用,皮帶驅動執行機構也可以是一種經濟有用的解決方案。盡管在皮帶驅動和滾珠絲杠驅動的機械執行機構之間進行選擇的任務可能令人望而生畏。乍一看,每個設計的優點和缺點為每個獨特的應用提供了明確的選擇。
To sum up, the ball screw driven actuator is a better choice in applications requiring high load and/or thrust and high-precision positioning. However, due to its simplicity, belt driven actuators are still a better choice for applications with lower loads, especially those requiring higher speeds. Belt driven actuators can also be a cost-effective solution for long stroke applications. Although the task of choosing between belt driven and ball screw driven mechanical actuators can be daunting. At first glance, the advantages and disadvantages of each design provide a clear choice for each unique application.
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The above is a detailed introduction to the guide screw, and we hope it will be helpful to you. If you have any questions, please contact us. We will provide you with our attitude http://www.306135.com
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